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CAD and making by machine

Use computer-aided design to define digital geometry, prepare files for a chosen manufacturing process, and review parts against the materials and limits of 3D printing, laser cutting or CNC milling.

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What a learner can do afterwards

  • Explain that CAD stores editable digital geometry, while paper drawings can also specify exact dimensions
  • Name three machines that take a digital file and what each is good at, such as 3D printing, laser cutting or CNC milling
  • Give one constraint of filament 3D printing, such as a wide overhang needing supports, a different orientation or a changed shape
  • Explain why a part must be reviewed against the chosen making method and describe when a design change may be needed

1 · Read

CAD means computer-aided design. It stores editable digital geometry: shapes, dimensions and, in a 3D model, depth. Paper drawings can also specify exact dimensions. For manufacturing, export the geometry and prepare instructions for the chosen process and machine. One CAD file is not a ready-to-run file for every machine.

A filament printer builds parts in layers and can suit a complex one-off plastic part. A laser cutter cuts outlines in suitable flat sheet. A CNC mill removes material with a rotating cutter and can shape steel with suitable tools. Choose using the part's requirements, material and available equipment.

Printer: add layersLaser: cut sheetMill: remove material

A filament print starts with a first layer attached to the build surface. Later layers attach to existing printed material or temporary supports. Some overhangs can print without added supports. Short bridges may span gaps when anchored at their ends. A wide overhang may need temporary supports, a different print orientation or a changed shape. Check the planned print before making it.

Review the design against the making method. A sheet-cut part must suit the sheet thickness and planned joins. Milling tools must reach the surfaces being cut. A printable shape may need changes for milling, but redesign is not automatic. Change what the process or part requirements call for.

CAD geometryPrepare machine fileMake the partTest against criteria
Preparation depends on the process, machine and material.

Use the build-test-improve habit you already know. Choose a method early and check its limits before manufacturing. If the method changes, review the existing design. Revise it where needed and prepare instructions for the new machine. Then make and test the part against its criteria.

CAD stores digital geometry. Prepare instructions for the chosen machine, check its limits, and revise where needed before making and testing.

Lesson and assessment material written for this dataset.

2 · Watch

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Take it off screen

Print a worksheetA4 with an answer key page for grown-ups. No screen, no internet.

Where it sits

Where this leads

Jobs that lean on this skill. Follow one to see everything it is built on.

Then practise

8 questions wait behind this lesson, each with its answer explained. Every answer feeds the sky: stars light as they are learned, and dim when it is time to come back.

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CAD and making by machine · Design & Technology, ages 14 to 16 · LightMySky